6 research outputs found

    Experimental study of the effects of hypochlorite on polysulfone membrane properties

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    Although chemical solutions are widely employed to clean membranes, they can also be responsible for changes in membrane properties. The two major drawbacks are then either the functional properties of the membrane gradually change, so the production can no longer meet requirements in terms of volume or quality, or the membrane simply breaks up (hollow fibers), and the system has to be shut down during maintenance. The aim of this experimental study was to gain a better understanding of the effect of hypochlorite cleaning solutions in different conditions (various pHs and temperatures) on the changes observed on an ultrafiltration hollow fiber membrane made from polysulfone (PSf) and polyvinylpyrrolidone (PVP). A wide range of methods characterizing the material have been used, from the atomic scale (ESCA) up to the module scale by force measurements on fibers. Exposure to sodium hypochlorite at rather high concentration seems to lead to chain breaking in the PSf molecules (gel permeation chromatography results). The consequences are changes in the membrane texture (scanning electron microscopy images), which are closely related to changes in the mechanical properties of the membrane. Membrane permeability appears to be poorly sensitive to such changes, which can be related to the fact that the permeability relies on the skin properties mainly

    Improvement of a method for the characterization of ultrafiltration membranes by measurements of tracers retention

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    The aim of this study is to improve protocols for assessing accurate characteristic retention curve and cut-off of membranes, thus enabling the manufacture and performance of the membrane to be monitored. Different data treatments are considered in order to determine membrane retention for fractions of tracer filtered (PEGs in the molar mass range of 1–100 kg mol−1). In the most advanced method of treatment, the observed retention is expressed as a combination of solute transfer coefficients in the boundary layer (kBL) and porous structure (kpore), and the asymptotic retention (Rinf ), which is an intrinsic characteristic of the membrane to solute as it is independent of operating conditions. The developed method has proved to be accurate and reproducible in two cases: (i) monitoring of UF membrane integrity during accelerated aging; (ii) for quantification of cut-off change due to UF membrane modification by UV grafting. We propose a simplified procedure that allows a reduction in experimental workload, without loss of sensitivity, for the most advanced method

    Ageing of polysulfone membranes in contact with bleach solution: Role of radical oxidation and of some dissolved metal ions

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    In water production plants using membrane processes, contact with chemicals such as chlorine plays an important role in membrane ageing. This experimental study was aimed at gaining a better understanding of the effect of hypochlorite cleaning solutions on the properties of a polysulfone ultrafiltration membrane. Accelerated ageing of the membrane was simulated by soaking it in chlorine solutions and the mechanical properties of the membrane were monitored versus soaking time. An oxidation mechanism is validated which involves the catalytic effect of dissolved metal ions and the inhibitor effect of an antioxidant when these are present in soaking solutions

    Fibers and sol-gel matrix based thermal barrier coating systems for outstanding durability

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    Thermal barrier coatings (TBC) are critical elements of the turbomachines. On turbine blades for aircraft engines, their preparation is based on EB-PVD industrial process. Such TBCs on first generation AM1 superalloy with a beta-NiPtAl bond coating exhibit 20% of surface spallation after about 600 1h oxidation cycles at 1100°C. In this work, a new method of TBC preparation was proposed and high durability of such structures was obtained with more than 1000 1h cycles at 1100°C before 20% of spallation. More than 1400 1h cycles was even obtained with the most performing formulations. A key point was that the surface spallation was lower than 10 % after 1000 cycles for TBCs made with the 70% and 80% fiber mix (Figure 1a). In the same conditions, EB-PVD TBCs exhibit 50-80% of spallation. The preparation process relied on the addition of a high temperature binder, namely a zirconia sol, to a mix of zirconia powder and fibers. TBCs with equiaxed porosity were obtained (Figure 1b). After thermal treatments, ceramic sintering bridges between the powder, the fibers and the ceramic derived from the sol transformation formed (Figure 1c). Another benefit was obtained from the anchoring of the fibers in the thermally grown oxide (TGO), inducing a tougher TGO layer. The outstanding durability of these fibers and sol-gel matrix based thermal barrier coatings is believed to be the consequence of higher toughness of both the TBC coating and modified TGO. Indeed, crack deviations were observed in these two elements. Moreover, contrary to EB-PVD TBCs, the porosity is isotropically distributed, limiting heat diffusion towards the superalloys. Please click Additional Files below to see the full abstract
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